Saturday, March 20, 2010

Orifice Plate for Flow Measurement





Orifice Plate is the most widely used primary sensing element used for flow measurement. It works on the principle of differential pressure. An orifice plate is a plate with a hole through it, placed in the flow; it constricts the flow, and measuring the pressure differential across the constriction gives the flow rate. It is basically a crude form of Venturi meter, but with higher energy losses. There are three type of orifice: concentric, eccentric, and segmental.


An orifice meter is a device used for measuring the rate of fluid flow. It uses the same principle as a Venturi nozzle, namely Bernoulli's principle which says that there is a relationship between the pressure of the fluid and the velocity of the fluid. When the velocity increases, the pressure decreases and vice versa.

An orifice plate is basically a thin plate with a hole in the middle. It is usually placed in a pipe in which fluid flows. As fluid flows through the pipe, it has a certain velocity and a certain pressure. When the fluid reaches the orifice plate, with the hole in the middle, the fluid is forced to converge to go through the small hole; the point of maximum convergence actually occurs shortly downstream of the physical orifice, at the so-called vena contracta point (see drawing to the right). As it does so, the velocity and the pressure changes. Beyond the vena contracta, the fluid expands and the velocity and pressure change once again. By measuring the difference in fluid pressure between the normal pipe section and at the vena contracta, the volumetric and mass flow rates can be obtained from Bernoulli's equation.

Friday, March 19, 2010

Flow Measurement



There exist about (four) 04 flow measurement techniques. All these techniques are based on different working principles. They are

Rotary Piston
Electromagnetic
Ultrasonic
Differential Pressure
Vortex

Among these above mentioned techniques, differential pressure is the most widely used flow measurement technique in the industry. This technique is based on the differential pressure principle. In this technique two different pressures are created by placing a hindrence in the path of flow. As a result of this restriction pressure tends to change as it passes the ristriction. The differential of the pressures before and after the restriction gives us the amount of flow.

The task of an electromagnetic flow meter is to measure flow volume of electrically conducting liquids, including water, food, beverages, chemicals, slurry, pulp & paper and mining slurries with magnetic particles. Whether it's a standard flow meter with modular pulsed DC technology, a high-performance AC pulsed flow meter, or a battery-operated electromagnetic water meter, an electromagnetic flow meter from world`s leading manufacturers facilitates flow rate management.

Wednesday, March 17, 2010

Interface Level Measurement


Key Applications of Interface Level Measurement Transmitter are liquids, slurries, powders, granules, food and pharmaceuticals, chemicals, hazardous areas.
The main purpose of this type of transmitters are to measure the interface level between two different liquids like oil and water.
Its benifits are:
Easy installation with verification by built-in LED
Low maintenance with no moving parts
Sensitivity adjustment
Integrated cable or PBT enclosure versions available
Intrinsically Safe, Dust Ignition Proof and General Purpose options available

Continuous Level Measurement Instrument

Continuous Level Measurement

Continuous level measurement is used for monitoring dynamic processes. These measurements are transmitted as an analog signal or digital value. Nowadays modern instrument manufactueres offers a comprehensive range of continuous level measurement transmitters based on a variety of technologies; ultrasonic, radar, guided wave radar, capacitance, gravimetric and hydrostatic.

Continuous level detection techniques based on radar, ultrasonic and hydrostatic principle are more popular in industries.

Radar level measurement is non-contacting and low-maintenance. As well, radar level measurement devices do not require any form of carrier medium and, the process environment (steam, pressure, dust or extreme temperatures) has practically no influence on measurement. There are a broad range of radar level measurement devices availablein the market that are highly reliable and effecient.

Ultrasonic level measurement is a highly cost-effective solution for short- and long-range measurement, even under difficult environmental conditions such as vibrations and dust. Ultrasonic level measurement is a non-contacting technology used in numerous industrial areas to monitor and control the level of liquids, slurries and solids.

The hydrostatic level measurement is a low-cost process for direct mounting or use with remote seals on tanks or containers. Gauge pressure transmitters are suitable for measurements on open containers; for closed containers, it is preferable to use the differential pressure transmitters.

Monday, March 15, 2010

Point Level Measurement



Point Level Measurement is a technique that is used to detect a particular level of liquid in a chamber. For example it is used to detect the high and low level in a tank. The modern techniques that are used in the industry nowadays are of Ultrasonic, Rotary Paddle, Capacitance, Vibrating and Ball Float type. Ball float is the oldest and most widely used technique for point level detection, and it is also considered very reliable too.

Sunday, March 14, 2010

Level Measurement



Level Measurement in a process industry can be categorized into three (03) main types. They are Point Level, Continuous Level and Interface Level Measurements. Each type of measurement is further classified into different techniques.